Trip #1 to hd.
Stay tuned!
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Last winter my heating system started making noise. I thought it was air. I did a big purge this year.
When heating season got serious, it started again.
Little Google search revealed that it is called
kettling. Basically, build-up in the system, and specifically the heat exchanger.
this causes hot spots, the water boils, and the steam bubble rushes up the open zone.
The AI recommended a cleaner, and YouTube U. had a video.
Easy peasy, drain the boiler, add the cleaner, circulate, drain, fill, done.
Note: boiler is 40 years old.
So how does one get the cleaner into the drained boiler? it was a 32oz bottle.
Well it gets poured into the air purge port. On my boiler, this is a 1/8" NPT port. Cool though, it has a 3/4->1/8 bushing under it.
I'll take that out.
This is when the magic happened. Put a wrench on the bushing, and it snapped the pipe below the tee.
looking at the top left of the above pic, you can see the stub. Yes, boiler disassembly time. Pull the vent, removed the water fill and the expansion tank.
took the top off - and how am I going to get that pipe out. Need to get a wrench on it.
Light bulb - i'll cut the corners of the outer cabinet, and fold down the back - works great, no stitches.
I hit it with pb blaster, let it sit an hour, hit it with the torch - put the wrench on it...and it turned - well the pipe getting crushed under the torque.
Seen this move before - I warn my wife it may be cold tonight while the new boiler arrives, then take the chance.
sawzall the pipe about 1/4" above the heat exchanger, then stick the blade in the pipe and cut towards the threads. Just enough.
Using an old concrete drill bit & hammer, I start to bend the pipe in at the cut - and it starts turning!!
Cut a bit deeper than needed - if it leaks, i'll jb weld the sucker!
clean everything up, and start the reassembly process.
I had to cut the copper water feed - but I have a bunch of fittings.
except the one I need. That's ok, I have some other stuff - i'll switch to PEX for the connection. Get that all setup, and it leaks.
one of the solder joints didn't take (I was out of mapp gas, so used the regular propane) - this now takes another hour while I look through the house for fittings.
I did find them. No leaks. Put the cleaner in the system, and let it run over night.
No more kettling! Just need to finish up with a purge, and refill with conditioner. What could go wrong?
Ignore that corrosion - there was a leak at the top, and I'm not sure I got all the flux from the joint
That was the project where the heat frame was added to the a/c system for secondary heat when the radiant floor can't keep up.
Oh, the down pipe for the relief valve is sitting off to the side - on the list.