Speed sensor broke--thread insert pulled apart from the housing, probably because of the Buttermilk Valley downhill overlooking the river (so I know where to go to test my work)--so I took the opportunity to change the mounting bracket for a different style; problem: it was designed for spokes laced in the opposite direction of how the ones on this wheel are laced. Solution: crafty me cuts off piece of rubber mount where spoke needs to sit, and glues it on other side. New problem: other half of the clamshell is hard plastic, and not as easy to simply modify without pins/reinforcement. Solution: I had an offcut of walnut that was about the right thickness to copy the piece, so I got to work.
Final product took ~60 minutes of working time from modification-to-install, and I got to use my safe-edge file to do the major profiling, since I didn't want to cut into the 'core' of the piece, and the walnut was hard enough to work well with the file. After finishing/checking the fit, I paste waxed the hell out of it to give it a chance at surviving, then installed it.
View attachment 160164View attachment 160165View attachment 160166
I even managed to have the presence of mind to cut it so the grain wasn't unsupported over the spokes. Go me.
I'm getting a lot of mileage out of this piece of walnut, though it never got used for the original purpose (to be a bridge support on a zither).